Process

Process

FUNCTIONAL FLOW OF INTERLINING PRODUCTION PROCESS

Explore the step-by-step process that ensures the seamless production of high-quality interlining. From raw material selection to the final product, each stage is meticulously designed to deliver durability, efficiency, and precision in every batch.

INPUT

Materials (Base/Resin Fabrics) Input through feeding unit.

PROCESS

Three types of products are manufactured using separate machines in the coating process.

  1. POWDER DOT COATING: This coating is done by a special type of engraving roller and using HDPE, LDPE, PA and EVA adhesive powder.
  2. PASTE DOT/ DOUBLE DOT COATING ON THERMAL BOND: This coating is made using PES powder, PA powder and PU acrylate through screen roller.
  3. SCATTER COATING ON CHEMICAL BOND: This coating is made using HDPE, LDPE, PA and EVA powder.

We are maintaining In-Process Quality with Documents.

OUTPUT

Coated Interlinings are rolled in a big batcher and controlling the fabric tension with the help of speed.

INSPECTION

Quality assurance is key to our production process. Each batch of interlining undergoes rigorous inspection to ensure it meets the highest standards of durability, consistency, and performance before it reaches our customers.

INPUT

Materials (Coated Interlinings).

PROCESS

It basically has three functions.

  1. INSPECTION: Product Inspection is done by visually through machine. There have four special type of light including ultraviolet. The final quality check is done here.
  2. ROLLING: 100 Mtr/200 Mtr Roll as Client Requirement.
  3. PACKAGING: After Inspection & Rolling process the product is packed by polythene / PP tube and a sticker with information is affixed.

OUTPUT

100 Mtr / 200 Mtr Roll for export standard finished Interlinings.

Handover to store after QC pass

Delivered to customer as per the given Benchmark of the client after preparing proper documents.

PROCESS MANAGEMENT FLOW CHART

Visualize the systematic steps of our production and quality assurance processes. This flow chart outlines the key stages and decision points that ensure a smooth and efficient workflow from start to finish.

Monitoring Minimum Inventory Level to determine demand

Submission of demand letter for Raw materials.

Receiving imported materials as per invoice documents (GRN)

Immediate reporting after quality inspection of ‘5%-10%’ imported materials under Quality Management Manual.

Reporting the Import materials inventory.

Up-dating Log Sheet of Import goods by maintaining Product Lot number.

Imported goods are registered following the standard storage system ‘FIFO method’ by maintaining bin cards.

Pre-production meeting’ to prepare production plan as per export priority.

Base Goods are issued to process as scheduled planned.

Production Flow Chart

This chart illustrates the step-by-step production process, highlighting key stages from raw material preparation to the final product. It ensures clarity and efficiency in every phase of production, optimizing the workflow for maximum output.

Takeover of processed goods in warehouse as per documents and QC pass.

Processed goods’ are stored following FIFO method by maintaining bin card.

Receive the Export order sheet and Confirmation of order.

Prepared the goods for delivery after QC clearance.

Prepare Delivery Challan / Gate Pass & Stock Up-date during delivery period.

Delivery products are loaded after final checking the product marking and packaging dimensions as per the client’s requirements.

All documents are sent to the customer in coordination with the commercial department.